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General => General Forum => Topic started by: bubbawatson on December 17, 2015, 06:20:42 PM

Title: Mini-split sizing
Post by: bubbawatson on December 17, 2015, 06:20:42 PM
Hi folks, I am building a small ish (big for us!) home in rural GA and am looking for some advice on hvac. I have installed a mini split before in a garage, which was fairly simple and worked well, and we are trying to do as much as possible ourselves, so I like the idea of them.

Hence, I am thinking of using a multi zone ductless mini split for this home. It will be carriage house style, with a garage and 2 bd/2ba living space on 2nd floor. Around 900sf. Does anyone have any input on how well they work for multiple spaces, especially in our mostly hot/humid climate? Should I put one in each bedroom (plus the living)? Help appreciated!
Title: Re: Mini-split sizing
Post by: Redoverfarm on December 17, 2015, 07:10:03 PM
Quote from: bubbawatson on December 17, 2015, 06:20:42 PM
Hi folks, I am building a small ish (big for us!) home in rural GA and am looking for some advice on hvac. I have installed a mini split before in a garage, which was fairly simple and worked well, and we are trying to do as much as possible ourselves, so I like the idea of them.

Hence, I am thinking of using a multi zone ductless mini split for this home. It will be carriage house style, with a garage and 2 bd/2ba living space on 2nd floor. Around 900sf. Does anyone have any input on how well they work for multiple spaces, especially in our mostly hot/humid climate? Should I put one in each bedroom (plus the living)? Help appreciated!

Here is where I purchased mine.  The best prices I could find.  Free shipping and no sales tax.  They also sale all of the lines and wiring associated if you know the length of lines they are sold in "Line sets". You will have to supply the drain lines but that is just standard PVC.  They sell more than one brand but I stayed with Mitsubishi which I believe originally developed the system.  There is so many possibilities with Mini-Splits with various size outside units and inside units BTU's and types.  Due to the room configuration I went with two floor units(9,000) and two wall units (12,000)for a total of four and a 3 ton outside unit.  One nice feature unlike a ducted system is that you can operate each air handler independent of the others.

https://www.younits.com/ductless-mini-split/complete-ductless-systems.html

The sales person I dealt with was Paul.  His number is 1-800-880-0199.  I am sure if you give him a call and furnish the layout and sf he will help you with the sizing. He appears to be very knowledgeable and I believed he has worked in the HVAC field.

If you have not enclosed the walls then you can easily run the lines and drains in the partitions and eliminate the outside exposed wiring and refrigerant lines.  I put most of mine on one wall on two different floors and was able to route 4 units into two drains and utilize the same chases. I sort of went in the back door figuring mine.  I had a HVAC company to give me estimates and they did the sizing.  When they advised the installation cost I about went through the roof.  I had the sizes they estimated that I needed and I went on the hunt for the same equipment for about 1/2 of their cost and self installed the system.  I did have a friend in the HVAC to make the final connections as far as purging the lines and shorting them to the proper length to hook up to the outside unit. The refrigerant is self stored in the unit for the system.

Good luck.  Anything I can help you with just drop me a message.

John 



Title: Re: Mini-split sizing
Post by: MushCreek on December 18, 2015, 07:00:09 AM
I installed two Mitsubishi HyperHeat units in our 1400 square foot ICF house in upstate SC. They work great and are super quiet and cheap to run. One 12K unit actually does our entire house most of the time. Ours are the basic wall-hung units.

I recommend using an HVAC calculator program. I used HVACCalc, which was $50 for a 45 day usage. With any program, the key is to be thorough and honest with all of the values you input. It's important to determine what your actual HVAC load is. I had a 'professional' tell me I needed a 3 ton central unit, which would have been WAY to big, and wouldn't have worked well or efficiently. As John said, let me know if I can be any more help!

Jay
Title: Re: Mini-split sizing
Post by: bubbawatson on December 18, 2015, 03:33:46 PM
Good info, thanks to both of you! I am thinking of doing a 3.5ton unit with 6+6+15+15 handlers. Two smalls for bedrooms, one big for living/kitchen area, and one big to throw in the garage. It's just going to be a workshop but it would be nice to have the option to condition it if I need. That might be overkill, I need to check out the hvac calc.

Any thoughts on LG? I am planning on Mitsubishi, as those seem proven and work well, but for the same cost LG has a 22 seer unit (vs 18 on the Mitsu). I don't know if that is fluff or not. I'll take longevity over efficiency if LG's reliability is not up to par
Title: Re: Mini-split sizing
Post by: MushCreek on December 19, 2015, 07:14:06 AM
3.5 tons for 900 square feet?!? I use 1 ton for 1400 square feet. My summer cooling load is only 3/4 ton. I strongly recommend you find a program and run some numbers before designing your system.

I bought my units on-line for about $1600 each, including refrigeration lines and wall brackets for the outdoor unit. One caveat: Most manufacturers won't honor their warranty unless it is installed by a licensed contractor.
Title: Re: Mini-split sizing
Post by: Tickhill on December 19, 2015, 09:29:40 AM
In process of getting a Fujitsu 24RLXFW (22KBtu cooling) (27.6KBtu heating), 18.0 SEER for my 1100 sf basement. Never gets below 60 in coldest of winter but now that we have grandchildren we need it warmer for them to play. Fujitsu warranty 7 yr compressor and 5 yr parts, installed price of $2600.00, hopeful to install next week or after Christmas.
Title: Re: Mini-split sizing
Post by: Dave Sparks on December 19, 2015, 07:25:43 PM
There is BTW a completely different strategy for using a mini-split in an Offgrid like environment than HVAC people know about.
Any interest and I will expound.
The Fujitsu are close and above 30 SEER.  One has to know the exact model as each company has many models. The best are what you want unless you do not care about energy consumption.
Title: Re: Mini-split sizing
Post by: Tickhill on December 20, 2015, 07:44:40 AM
Please lay it out Dave, I am interested, for my next (last) home I build.
Title: Re: Mini-split sizing
Post by: Dave Sparks on December 21, 2015, 10:44:49 AM
OK, I worked with Sanyo on doing this for offgrid. They were the first in the US 8 years ago or so.  We had just had a major wildfire go over us and I needed to figure a way to stay inside and cool with something better than a window AC.

It seemed intuitive to me that the inverter based splits were variable speed and something that could control the speed should control the power.

It turned out that setting the differential from actual room to programmed to zero degrees would cause the split to run at minimum power (300 to 400 watts).  Setting the differential to 2 degrees would use about 600 watts and 4 degrees about 1000 watts on a 12,000 btu/1 ton unit. As the room gets to the programmed temp the unit draws less power. The numbers above are an example.

With an open floor plan in the home and a free source of power, a much smaller than required split can run from dawn till dusk and the room never gains heat for cooling. Using too big of a split could be be a problem when there are clouds. I use  the 1 ton in all my homes for my solar clients. If they want more I use a second 1 ton. The combo units are not the highest SEER and you do not get the redundancy. The second unit really only allows you to cool down the room faster. It is no better than one unit that has run all day.

The solar for an offgrid home needs to be either virtual tracked or azimuth tracked to get dawn to dusk electricity for the split when cooling.

Heating with a split offgrid is harder to do with winter weather and either propane or wood burning is the primary. The split will reduce the wood or propane use significantly and is the perfect use of solar in winter after the battery has charged.

The Fujitsu 1 ton is the state of the art now for cooling at 30 SEER.  It is an amazing heater at close to 5 / 1 compared with resistance heating.
There are many ways to use a split with different house layouts and regions where it does not cool down at night offgrid. I think I have done them all now. I am working now on a way to automate the energy use to always keep the battery full  when clouds are about. This is not as much of a problem with cooling and more of an issue with winter heating.
Title: Re: Mini-split sizing
Post by: MountainDon on December 21, 2015, 10:58:16 AM
 [cool]   Thanks Dave 
Title: Re: Mini-split sizing
Post by: MushCreek on December 22, 2015, 07:48:42 AM
One problem I ran into is that they didn't make small enough mini-splits for a super-insulated space. We have two Mits HyperHeats, a 12K and a 9K. The 12K does fine for the whole house, so we only run the 9K in the master bedroom if it is very cold. The actual size needed for the master suite is only about 4K. Both units seem pretty efficient, and short-cycling hasn't been a problem, but it would be nice if much smaller units were available.

Our house is ICF, and so very temperature stable. I've never heard our minis run on any speed but 'low'. This year, we haven't had our heat on yet. It's been a very warm fall, but Saturday AM it was 22 F. outside, and 64 F. inside. Gotta love thermal mass!
Title: Re: Mini-split sizing
Post by: Tickhill on December 22, 2015, 03:40:48 PM
Thanks for the info Dave, bookmarked for future reference.
Title: Re: Mini-split sizing
Post by: mattjsparacio on February 21, 2016, 06:16:30 PM
In an off-grid situation, could a mini split be set up as a dump load?  Only running when the batteries are charged?
Title: Re: Mini-split sizing
Post by: Dave Sparks on February 21, 2016, 07:36:06 PM
A heat pump is the absolute best use of opportunity energy use or self consumption offgrid.
Cooling, heating, domestic hot water are amost always backed up offgrid. Once the battery is close to full, on many days, there is a tremendous amount of unused energy in a home that is designed for capturing/harvesting energy in winter.
Title: Re: Mini-split sizing
Post by: Tickhill on February 22, 2016, 05:36:31 AM
Just a follow up on my mini split install, a couple of weeks after install we had a low of 16 one morning and it was 76 in my basement. I am impressed and I know it will see minimal use during the summer. I will let you know impact on my power bill.
Title: Re: Mini-split sizing
Post by: Dave Sparks on February 24, 2016, 11:43:53 AM
What make/model did you buy please?  I am working/almost done on an app that will control the split based on Battery voltage for grid tie and offgrid battery based solar applications.
Title: Re: Mini-split sizing
Post by: Tickhill on February 24, 2016, 11:06:20 PM
Fujitsu
Inside Unit: ASU24RLF
Outside Unit: KTA034682

24,000 BTU 
Warranty: 7 year compressor    5 year parts

Dealer used Fujitsu website for sizing, 1100 sqft basement, south walk out
Title: Re: Mini-split sizing
Post by: Adam Roby on February 25, 2016, 06:46:44 AM
Funny how they can still call it "mini" at 24,000 BTU!   :o

Sounds like an awfully big unit.  I think ours was a 12,000 BTU Mitsubishi for a 1500 sqft open concept house at the time.  Took a bit of time to cool the entire house but once at the right temperature it maintained it fairly well.
Title: Re: Mini-split sizing
Post by: Dave Sparks on February 26, 2016, 03:24:39 PM
With the grid most people want to cool down a hot room quick.
This is not what we do offgrid but as you said Adam once it is cool, a 12,000 btu or 1 ton will do fine.
I use 1 ton in all my clients homes and add a second one as a spare sometimes if they can afford it.
The 3/4, 1.0 & 1.5 from Fujitsu are state of the art now. You must know the exact model as there are many models with different specs.
Title: Re: Mini-split sizing
Post by: Tickhill on February 29, 2016, 06:38:12 AM
To get full warranty, we had to go with unit recommended from Fujitsu, based upon type and size of space being conditioned, geographical location. Our biggest concern was warming a cool to cold space to a comfortable level for the grandchildren. We are pleased so far.
Feel quite confidant that we will use Fujitsu or Mitsubishi mini splits for our next and hopefully last home, in the future.
Title: Re: Mini-split sizing
Post by: Dave Sparks on February 29, 2016, 03:57:46 PM
Warranty is a nice thing but sadly many of my remote homes have to work around that.
The good news is the standard mini-split comes with a 5 year warranty because it is built so well.
If the person who installs it has basic HVAC knowledge they are a snap! not to mention the price difference.
Title: Re: Mini-split sizing
Post by: NathanS on March 01, 2016, 09:33:23 AM
Some of those mini-splits are rated down to -15F. I have seen some of the more insulated new construction houses are being outfitted with them even in the North East, and Canada.

I am really interested in this, as it seems inexpensive and relatively simple to install. Our main heat source will be wood, but I am pretty sure NYS law requires the 'main' heat source to be set by thermostat. I really don't want to go down the road of oil/propane furnace.. very expensive and will sit almost entirely unused.
Title: Re: Mini-split sizing
Post by: Dave Sparks on March 01, 2016, 11:46:20 AM
We use to burn 2 cords of Oak in the winter 10 years ago. In 2007 we dropped our usage to one cord with the mini split.
With more solar, the past few years we are down to less than 1/2 a cord. We even have an electric oven for good solar days when we bake for free instead of burning propane. The mini-split was a game changer for us and it is now in all my designs for offgrid.

In NYS you will need (one heat source must be traditional) a propane or? furnace and maybe one in a bedroom to meet code, if it is inspected.
These can fairly be small wall/floor units that do not have ducting other than a 5 inch hole in the wall for intake/exhaust. Ours are covered up on the outside and the inside has a nice wood cabinet. It was used one time and it was the cost to be legal.

Title: Re: Mini-split sizing
Post by: NathanS on March 01, 2016, 02:40:42 PM
Quote from: Dave Sparks on March 01, 2016, 11:46:20 AM
We use to burn 2 cords of Oak in the winter 10 years ago. In 2007 we dropped our usage to one cord with the mini split.
With more solar, the past few years we are down to less than 1/2 a cord. We even have an electric oven for good solar days when we bake for free instead of burning propane. The mini-split was a game changer for us and it is now in all my designs for offgrid.

In NYS you will need (one heat source must be traditional) a propane or? furnace and maybe one in a bedroom to meet code, if it is inspected.
These can fairly be small wall/floor units that do not have ducting other than a 5 inch hole in the wall for intake/exhaust. Ours are covered up on the outside and the inside has a nice wood cabinet. It was used one time and it was the cost to be legal.

That is awesome Dave. We will be on the grid and everything is going to be inspected.

The heart of the house will be a modern airtight wood cookstove. Will be interesting to see what the inspector says. Cookstoves are EPA exempt, and they should be used to dealing with the Amish, so hopefully it won't be too much of a headache.

Are you saying you installed a small propane furnace to pass inspection? I want to keep things as affordable as possible, as we will already be investing a lot of money on the cookstove and chimney pipe. I am not above putting in electric floorboards to avoid being criminally charged.  ;D
Title: Re: Mini-split sizing
Post by: Redoverfarm on March 01, 2016, 05:25:53 PM
Quote from: NathanS on March 01, 2016, 02:40:42 PM

The heart of the house will be a modern airtight wood cookstove. Will be interesting to see what the inspector says. Cookstoves are EPA exempt, and they should be used to dealing with the Amish, so hopefully it won't be too much of a headache.

Are you saying you installed a small propane furnace to pass inspection? I want to keep things as affordable as possible, as we will already be investing a lot of money on the cookstove and chimney pipe. I am not above putting in electric floorboards to avoid being criminally charged.  ;D

On the East coast most insurance companies will not cover a residence unless there is some other type of heat besides wood.  Not sure what their reasoning is other than water lines will freeze if the wood heat is left unattended.  But in the same reasoning there is several and I mean several outside wood fired boilers or furnaces that convert the heat to either hot water baseboard or forced air.  They apparently are covered. 

I had even heard that one gentleman bought a house, installed a wood stove and removed the furnace.  Now he is trying to sell the house and has to install a more permanent heat source before lenders will loan money for the new owners.  He is putting electric baseboards in.  I guess if the house sells the new owner can remove the baseboards and go primarily wood.  But they should store the baseboards I guess.   d*
Title: Re: Mini-split sizing
Post by: Adam Roby on March 01, 2016, 06:16:16 PM
At least baseboards, although can be ugly, are cheap.  The wiring probably costs more than the heaters themselves.  Still, having to install them just for the legality of it must be frustrating.  I can see the baseboards being a good backup in the event you run out of wood or have to leave the fire unattended for a period of time.
Title: Re: Mini-split sizing
Post by: NathanS on March 01, 2016, 07:22:39 PM
Quote from: Redoverfarm on March 01, 2016, 05:25:53 PM
On the East coast most insurance companies will not cover a residence unless there is some other type of heat besides wood.  Not sure what their reasoning is other than water lines will freeze if the wood heat is left unattended.  But in the same reasoning there is several and I mean several outside wood fired boilers or furnaces that convert the heat to either hot water baseboard or forced air.  They apparently are covered. 

I had even heard that one gentleman bought a house, installed a wood stove and removed the furnace.  Now he is trying to sell the house and has to install a more permanent heat source before lenders will loan money for the new owners.  He is putting electric baseboards in.  I guess if the house sells the new owner can remove the baseboards and go primarily wood.  But they should store the baseboards I guess.   d*

There is not always a rhyme or reason when it comes to insurance.. I used to price that stuff in a prior life.


Quote from: Adam Roby on March 01, 2016, 06:16:16 PM
At least baseboards, although can be ugly, are cheap.  The wiring probably costs more than the heaters themselves.  Still, having to install them just for the legality of it must be frustrating.  I can see the baseboards being a good backup in the event you run out of wood or have to leave the fire unattended for a period of time.

There is a real chance we will go this route. I am pretty sure it is the most inexpensive option, though heating systems are one of the weakest areas of my research. A modern wood cookstove will last the rest of my life, heat the house, cook our food in the winter, and heat our hot water (eventually). A modest sized house that is well insulated will not require more than 1-2 full cords per winter, which is not the horror of processing 5-7-10 cords that people in old huge houses have to contend with.

I have read a lot that makes me think you are better off putting more money into insulation (and air tightness), and then going for a smaller, simpler, heating system. At one point I was thinking radiant floor heat, then after reading up on it, I came to find out that the temperature of your floor in a well insulated house will feel no more comfortable with radiant heat than without. Minisplit + 2" of exterior rigid foam costs less than no foam and radiant floor heat.

Anyhow, these are just my personal thoughts, and everyone's equation is different. For us it's all about being independent with no debt. I don't give a damn about water tubes running through my slab.  ;D
Title: Re: Mini-split sizing
Post by: Adam Roby on March 01, 2016, 07:46:10 PM
FWIW - My old house had base board heaters, it was 1150 sqft home and was brand new, well insulated and had a good vapor barrier.
My current house is around 2400 sqft, has an electric furnace with a electric heat pump, is 30 years old, not all that well insulated and has no vapor barrier, however we spend a bit less in electricity that we did in the previous house.  So I think the efficiency of the heat pump compared to the baseboard heaters is a bigger factor in our case than the insulation.  That said, I hate furnaces... more maintenance issues, loud as all hell, and is extremely expensive to replace or repair.... a baseboard takes 10 minutes to swap out and costs $30-$50 for a nice one.  If it is for emergency or temporary heat, most definitely I would lean towards the easier and least expensive option of baseboards.
Title: Re: Mini-split sizing
Post by: NathanS on March 01, 2016, 09:10:45 PM
Good info, thanks Adam.

That was my other concern, the maintenance issues and lifetime of the machine. I'd hate to spend a lot of money on something that is hardly used, and then still have to replace it with another expensive system in 10-15 years.

I have considered running ducts 'just in case' to try to future proof the house if we ever decide we should have put in a fancier heating system.
Title: Re: Mini-split sizing
Post by: Adam Roby on March 01, 2016, 09:33:03 PM
If you were already considering a heat exchanger, or air circulation system, then perhaps it would be possible to size the ducts so that a future "upgrade" could make use of the same duct work.  I am no HVAC expert so this is merely a guess.

For your info, my house had a furnace but it was too small (there were baseboards upstairs), and there was no AC unit.  We had to add ducts through the second floor to the attic, then pipe through the ceiling of all the bedrooms.  We upped the furnace to a 12,000 BTU I believe, and put in a 3 ton AC/Heat pump.  In total it was close to $12,000 for the install, and I had problems from the get go.  Installer was a complete buffoon, I had to redo some of his installation because it was flooding the basement with the humidity from the AC.  I have problems with freezing in the winter, bad vibrations and the outside unit fills with ice.  I only did this 3 years ago and the company is long gone, can't go back against anyone and all the local guys won't touch it because they did not do the installation.  Complete nightmare...  I will never go furnace again.  People complain about the baseboard heaters being too dry of a heat... I'll add a humidifier, maybe a heat exchanger with humidifier... you can easily control each room in a house for the exact amount of heat, compared to a furnace that has 1 thermostat, and closing vents is not a perfect science.
Title: Re: Mini-split sizing
Post by: NathanS on March 01, 2016, 10:09:02 PM
Thanks again Adam.

That is insane, $12k for less than nothing - loads of stress.

I am planning to caulk/gasket the drywall and create a good air barrier. I do want potential HRV ducts installed in case there are air quality problems that can't be resolved with cracking a window downstairs and upstairs. Still, I prefer to monitor air quality, humidity levels, and try to take care of things with my brain before I hire a bunch of temperamental machines to do the work.

Most of the town we live in is on a community coop electric - .033 cents per KW. Unfortunately our property is outside the service area and we're stuck with the big boys. That would have made things simple.

There certainly is no limit on how much you can spend on a house.
Title: Re: Mini-split sizing
Post by: Dave Sparks on March 03, 2016, 02:21:04 PM
In California, you can't legally pass plan check, let alone get a certificate of occupancy, let alone get insurance without a primary source of heat that is not electric or gas.  I would think New York is the same. What is that Title xxx for the building energy calcs? Brain is wanting a beer and some taco's now!
Title: Re: Mini-split sizing
Post by: NathanS on March 03, 2016, 05:20:20 PM
REScheck?

I can't find where I read it, but I thought I read that you do need a programmable thermostat that can maintain 66F or something...

The Amish pretty much get to do whatever they want, though. I talked to one code officer that said he is more lenient because of that.
Title: Re: Mini-split sizing
Post by: Dave Sparks on March 05, 2016, 11:47:07 AM
Home depot has propane natural gas wall units 10 to 40 KBTU and up that have a thermostat, they are small/cheap, need zero electricity, and that is how I have got around code requirements in many offgrid homes that were inspected. Good luck
Title: Re: Mini-split sizing
Post by: MountainDon on March 05, 2016, 04:07:58 PM
They fit into the stud bay and after inspectioncan be hidden with various means. When left turned off of course. In many small older homes here in NM they are often the sole heat source. Propane or
NG.